Solar PV Structural

Rail and Clamp System

A modular solar PV mounting assembly comprising aluminium rails fixed to the roof structure and mid or end clamps securing the panel frame to the rail, standard on pitched metal and tiled roofs.

Rail and clamp systems are the standard mounting solution for solar PV on pitched metal, tile, and slate roofs. Aluminium rails are fixed to the roof structure at discrete points, either directly to purlins through the cladding or via roof hooks on tiled roofs, and panels are clamped to the rails. Structural engineers check that rail fixing locations align with structural members capable of carrying the transferred loads.

Rail span between fixings must remain within the manufacturer's maximum span to prevent rail bending failure under array dead load and wind uplift. Structural engineers verify fixing spacings against purlin locations identified from drawings or on-site measurement. Where purlin spacing exceeds the maximum rail span, additional fixing points using sub-rails or timber noggins may be required.

Related Terms

Purlin Penetrating Solar Mounting System Standing Seam Metal Roof Corrugated Metal Roof

Solar Surveys Ltd

Engineering Certainty for Commercial Solar PV

Commission a Structural Survey

← Back to Glossary